How To Choose A Roll Forming Machines For Your Project?
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2019/09/04
How To Choose A Roll Forming Machines For Your Project?
A roll forming machine bends metal at
common room temperature ensuring that you have a perfect looking roll.
When you feed the material that you want to roll, the material will be
passed through a set of rollers that bend it.
Roll forming machines are ideal when you want to create precise parts that require very little or no finishing work.
Roll Forming Machines Types
There are many types of these machines with the main ones being:
Profile sheet roll forming machine: these one are designed to produce profile rollers that come in random
lengths. These machines have a un-coiler, roll forming, shearing and an
electric or hydraulic system.
Metal purlin roll forming machine: this
machine produces profiles that are perforated or punched. In most of the
cases these profiles are usually cut to size. The machine has a
un-coiler, straightener, strip joining unit, discharge, packing,
hydraulic or mechanical press, and an electric and hydraulic system.
Welding roll forming machine: these are
unique machines that enable the production of closed section profiles.
Different machines use different types of welding systems. The most
common system is the HF welding which is one of the fastest and most
effective systems.
There's also laser welding machines which
are very flexible. Their main flaw is that they are expensive and have a
lower productivity compared to HF welding.
TIG welding is also a popular system. Although, its low cost, it has a low versatility and productivity.
Factors To Consider When Want To Making The Purchase
Cost:What is your estimate for the producing line
Usage: What type of roll forming product you want to roll forming? Used for what?
Features: you
need to consider the features that make it easy for you to operate the
machine. One of the main features you should consider is the gears. Here
you need to find out whether you need a machine with coupled or idle
gears.
Flexibility: how flexible is the roll making machine? As rule of thumb you should go
with the most flexible machine in the market. To buy the most flexible
machine you should consider a number of features such as: side supports,
cassette system, shaft hydraulic control, support shafts and roll
support shaft.
Conclusion
This is what you need to know about roll forming machines.
You should note that most modern machines come with computer aided
tooling designs. When you incorporate CAD/CAM systems into the roll
forming machines, the machines are able to function at their maximum
potential giving you perfect results within a very short time.
Are you looking for a Roll forming machine? Inquiry us for more information.